The Beauty of Rustic

For the past several years I have developed an interest in how to reclaim and repurpose wood that, by all appearances, should be tossed on a burn pile. I like wood that is weathered and worn, scarred from use and abuse — wood that looks sad at best. So, I am always on the lookout for wood waiting to be reclaimed and repurposed.

One of my friends recently replaced a fence for a widow. He told me that the pickets had rested on a 12-inch rot board. My ears perked up. “The rot board looks pretty bad,” he said. I had to see it.


When I finally saw the rot board I knew immediately that it was perfect for my next project at our guest cabin in Big Bend — a small countertop in front of the large window with a view to Red Bluff. I could not wait to repurpose these 12-inch boards and started drawing out my plans.

As for the legs for the countertop, these came a few days later when I helped my friend take apart another fence blown over by a storm. I culled out the 4 x 4 posts and set them aside. These posts were more than sufficiently weathered and matched the character of the rot boards.

With all of our reclaimed wood in the bed of my Tundra, Cheryl and I headed to our cabin on Monday. We made one stop at McCoy’s in Alpine to pick up a few more things we would need for this week’s projects and then drove the last hour down Highway 118 to the cabin.


The countertop build took several hours. Fortunately, I had already lightly sanded the rot boards before coming to the cabin. I sanded just enough to knock off the rough edges and splinters but not so much as to ruin the patina of the wood. The patina, after all, is the character that gives old wood its rustic charm.

Because the edges of the boards were so uneven, I chose not to run them through my jointer or to use biscuits to join the pieces. Instead, I made my own version of flat bar to join and level them from beneath.


The next step was to apply several coats of clear Polycrylic to seal the boards. This added lots of smoothness to the boards. I was pleased with the results.

Next, I added a ledger board that would serve to hold up one side of the countertop beneath the large window. Once I had the height of the countertop, I cut the 4 x 4 posts to measure to make the legs.


I did a dry fit of the legs against the bottom of the countertop and then scribed a cut line to make the legs fit tight against the weathered wood. Once the countertop was level and the legs plumb, I used Timberlock screws to fasten everything together.


I then made a second smaller counter to serve as a place to set a 5-gallon water jug and temporary plastic sink for a hand-washing station. I may modify this later whenever we pressurize the water to this cabin — but in the meantime this will serve the purpose.


I also finished the open closest area between the bunk beds. This is intended as a place for guests to stow gear and hang clothes. Once again, I used reclaimed rot boards to make the shelf. I then affixed hooks to another piece of rot board and screwed that in to the back wall of the closet.


To finish the bunk beds, I added a grab bar to make it easier to get into the top bunks and also added a safety rail to each top bunk. The bunk beds are strong and the black iron ladder and grab bars should be able to handle lots of use.


My neighbor Joe, the jack-of-all-off-grid-skills, stopped by to finish the install of the mini-split. He wired things so that we can run the mini-split off a generator while we wait to set up our solar panels. Wow! The mini-split did a great job of quickly cooling the well-insulated space in spite of the triple digit temps.


I finally got around to making a set of temporary steps into the cabin. We will replace these when we add the front deck that will span the length of the cabin and be shaded by a solar panel awning.


As a final project, I reorganized our wood storage rack and painted it black. I added a couple of shelves to the rack to keep the smaller stuff on top and the heavier logs on the bottom section. This should make it easier for us to access what we need.

So, it’s been a great week completing projects at the cabin that add rustic charm. It’s always fun to dream about, plan, and complete projects that get us closer to completion of the guest cabin and make our place a bit more organized.


We did get lots of rain and a little hail this week. We love the magnificent storms in the desert. As soon as the thunder and lightning started, we sat on the front porch to watch the display until the rain drove us inside the cabin. We make it a point every time one of these storms rolls in to listen to John Denver’s “Annie’s Song” — “You fill up my senses, like a storm in the desert.”


Cheryl and I are headed into Study Butte in a few minutes to get a few more items for tonight’s cookout with our neighbors. We love hosting our desert version of a block party every time we visit our cabin. We will head back to the suburbs on Saturday. As always, thanks for following our adventure.